Cotton (Gossypium spp. L.) is the most important natural fibre crop. Various sucking pests, including aphids, jassids, whiteflies and thrips, often constrain its productivity. Seed treatment is recognized as a vital strategy for managing these pests, thereby reducing the need for repeated foliar insecticide applications. The azadirachtin nano emulsion (NE) was prepared using azadirachtin (1 % w/v), 1 % chitosan (50 % v/v) and 5 % (v/v) neem oil as key components. In this study, we evaluated the effect of an azadirachtin-based polymer NE (NE 1 %) for its effects on seed germination and early-season pest suppression under both laboratory and field conditions. The optimised NE exhibited a mean droplet size of 159.4 nm and a low polydispersity index (PDI = 0.189), indicating good stability and uniformity. Laboratory assays revealed that application of NE at 10 mL kg-1 significantly enhanced germination (72 %) (p < 0.003) and vigor index (2434.47) (p < 0.002) outperforming thiamethoxam and water priming. In contrast, under field trials, thiamethoxam 25 % water dispersible granule (WG) (7 g kg-1) (a synthetic insecticide) was more effective in suppressing aphids, leafhoppers, whiteflies and thrips, maintaining near-zero aphid populations for 5 weeks. Application of NE at 5, 7 and 10 mL kg-1 showed a dose-dependent improvement and closely matched thiamethoxam in action at 10 mL kg-1 by reducing whitefly and thrips populations. This is the first report of using azadirachtin NE as a seed treatment in cotton. Although synthetic treatments ensured longer persistence, the azadirachtin nanoformulation offers a promising, eco-friendly, sustainable option for Integrated Pest Management (IPM).